Reel-to-Reel Stamping

Reel-to-Reel Stamping

This brass switch connector is used within a Gaming Machine application. Our competitors said it couldn't be done, but we developed a solution to reel-to-reel stamp this component for our customer.

After custom designing and building the appropriate tooling, we then utilized a Bihler RM 35 stamping and forming machine to reel-to-reel stamp and rewind the 11.77 mm long, 2.46 mm wide, 6.26mm high and .010" thick connectors onto corrugated reels. All this was done at over 200 strokes per minute. Throughout the entire stamping process, we were able to hold tightest tolerances of ±.05 mm.

After inspection and packaging, we shipped 10,000,000 pieces to the client's Bolingbrook, Illinois location annually.

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Capabilities Applied/Processes
Design and built tool in house
Reel-to-Reel Stamping
Stamp Parts & Rewind onto Corrugated Reels
Equipment Used to Manufacture Part Bihler RM 35 Punch/Forming Machine
Overall Part Dimensions
Length: 11.77 mm
Width: 2.46 mm
Height: 6.26 mm
Thickness: .010"
Tightest Tolerances ±.05 mm (.002)
Material Used 260 Brass
Material Finish Pre-plated Tin
Inspection/Testing Performed In-Process Inspection
Final Inspection
Estimated Part Weight 0.00138 lb. each / 1.38 lbs. per 1000
Industry for Use Circuit Board
Volume 10,000,000 pieces Annually
Delivery Location Bolingbrook, Illinois
Standards Met Customer Supplied CAD Print
Provide Certificate of Conformance
Product Name Sub-Miniature Switch Connector