High Speed Stamping of Copper
These copper contacts are used in the electrical industry.
We began by designing and building a custom stamping tool specifically for this project. Utilizing a 30-ton Bruderer press, we stamped the copper contacts at an impressive rate of 400 strokes per minute, all while holding a tight tolerance of +-.002". The final product had a .200" radius and measured .850" high, .178" wide, and .040" thick.
After inspection and testing, we delivered 500,000 to 1,000,000 of the .0065 lb parts to our customer's Bowling Green, Ohio location annually.
Request a QuoteSpecifications
| Capabilities Applied/Processes | Primary:
Designed and built the tool High Speed Stamping 400 strokes per minute Secondary:
In-Process Inspection |
| Equipment Used to Manufacture Part | 30 Ton Bruderer Press |
| Overall Part Dimensions | Length: .850"
Width: .178" Thickness: .040"
Radius: .200" |
| Tightest Tolerances | +-.002" |
| Material Used | 110 Copper |
| Material Finish | Natural |
| Inspection/Testing Performed | In-Process Inspection Measure Material Thickness and Width Every Coil Change |
| Estimated Part Weight | .0065 lb. each / 6.5 lbs. per 1000 |
| Industry for Use | Electrical |
| Volume | 500,000 to 1,000,000 Annually |
| Delivery Location | Bowling Green, Ohio |
| Standards Met | Customer Supplied CAD Print |
| Product Name | Copper Contact |